Robot virtual simulation technology performs production feasibility analysis in the virtual environment of a computer. Before starting production, it simulates a virtual environment that is consistent with reality through 3D modeling. Multiple hypothetical scenario analyses and tests are performed for potential problems to reduce the risk of real machine debugging. Through production process simulation, it also ensures the selection of the best manufacturing process from all possible candidate solutions.
02
White body assembly technology
The flexible high-speed intelligent assembly technology of white body comprehensively utilizes visual guidance, servo positioning, flexible passive trolley, intelligent vehicle switching device, flexible rolling, offline debugging and other technologies to achieve flexible high-speed intelligent production of white body. This technology has been successfully applied to the production lines of a joint venture brand and a domestic brand, achieving unmanned production for the first time. It can meet the production needs of 5 car models and achieve intelligent seamless switching. The annual production capacity reaches 240000 units (45 seconds per unit). From early planning to design and development, manufacturing, system integration, and debugging, it is independently researched and developed. In terms of production line efficiency, automation, digitization, intelligent flexibility The application of advanced technology has reached the mainstream level in China.
03
Intelligent welding technology
Intelligent welding refers to the adaptive welding of products based on a welding process expert system, combined with various welding sensing, automation, and robot technologies. Based on artificial intelligence technology and sensing technology, intelligent control of welding processes is achieved, greatly improving the stability of welding quality and process reliability, and saving costs.
04
Intelligent assembly technology
Strictly speaking, intelligent assembly is "zero error assembly intelligence", which aims to achieve zero error assembly by applying intelligent technology to "assembly". Using digital assembly tools and industrial internet to connect the tightening tools of the underlying execution layer, data collection and monitoring control systems are used to transmit and upload grassroots data during assembly. The collected data is then calculated using big data to achieve higher efficiency and higher quality production.
05
Machine vision technology
Through the intelligent vision system, it is possible to perform machine type and derivative detection, automatic detection of adhesive quality, automatic grabbing of randomly received workpieces, quality inspection, etc., achieving intelligent and flexible production. With dedicated cultivation and mature technology, Ruishi's visual technology will be used in more industries in the future, truly achieving the replacement of humans with robots. Currently widely used in the fields of automotive welding, 3C automation, elevators, and special equipment.
06
High speed rolling technology
The developed robot edge rolling system integrates edge rolling tools, inner plate positioning molds, tire mold devices, and vacuum plate systems to achieve rolling edge wrapping for different forms of vehicle door covers and positions. By using a vacuum plate system for strong positioning of the outer plate, the stability of the outer plate during rolling is greatly improved, and the shape of the workpiece is more flexible. Compared with existing technologies, the outer plate of the door cover does not require the setting of other positioning mechanisms, avoiding setting errors caused by multiple clamping during workpiece handling and reducing the robot The logical waiting time with the outer plate positioning mechanism improves work efficiency and rolling quality; The system automatically detects and adaptively controls the machining process, with high flexibility, good process effect, short working rhythm, and compact space.
07
Automatic control technology
This technology integrates servo motion control, bus valve island, intelligent recognition, RFID, sensing and other units. Through technologies such as upper control system, PLC, distributed remote I/O processing, PC remote control, modularization of drive control, and multi station synchronous monitoring, a one-stop operation platform and systematic control scheme are constructed to achieve digital production.
