Digitalization and intelligentization of production lines

With the solid promotion of the innovation and development strategy of industrial Internet, the construction of networks, platforms, security and other systems is constantly improving, and the integration and application of industrial Internet in intelligent manufacturing are becoming increasingly widespread. As an implementation path for intelligent manufacturing, digital platforms based on industrial internet are becoming increasingly important in production and manufacturing< Br/> Based on more than ten years of manufacturing experience in the automotive industry and service experience from dozens of car companies, through independent research and continuous innovation, Risong Hokuto has innovatively developed and launched the Ruisong Intelligent Digital Platform RIDP (R: Ruisong, Intelligent: Intelligent, Digital: Digital, Platform: Platform) to meet the needs of industry development, which can effectively solve the pain points in the operation of manufacturing production lines.

Intelligent welding and assembly of white body

Focusing on the needs of flexible production of multiple vehicle models, high rhythm production, high equipment stability, and high vehicle manufacturing quality, we have independently developed core technologies such as mixed flow flexible technology, high-speed conveying system technology, multi axis servo positioning technology, virtual debugging technology, machine vision image recognition and artificial intelligence algorithms, and digital management systems based on big data analysis. Our automation rate has reached 100% Intelligent flexible production line for white body welding and assembly with 8 car models co produced.

New energy vehicle production line

New energy vehicles use unconventional vehicle fuels as their power source (or use conventional vehicle fuels and new onboard power devices), and integrate advanced technologies in vehicle power control and driving to form advanced technological principles, new technologies, and new structures. There are three main differences between the new energy workshop and the workshop of the traditional main engine factory: first, because of the difference in power, the traditional main engine factory is the power assembly workshop, including the engine and gearbox, while the new energy automobile factory will need a battery compartment to replace the traditional power assembly workshop. The second point is that native pure electric models will have an additional step of assembling a battery pack, which needs to be combined with the vehicle chassis and body.? The third point is that different body materials lead to different manufacturing processes used.

intelligent assembly

With the increasingly fierce competition in the automotive market, the development cycle of complete vehicle manufacturers has been shortened, production efficiency has been improved, costs have been reduced, and labor intensity of workers has been reduced to enhance product competitiveness. Intelligence and flexibility are effective ways to provide product competition, with broad prospects and market development space. Intelligent flexible assembly technology has the functions of visual automatic positioning, automatic conveying, precise grasping, and automatic tightening, achieving accurate grasping of various components by robots in production, and then precise assembly, achieving high automation rate, high production efficiency, high production quality, and high flexibility in intelligent assembly.

New energy battery equipment

Risong Hokuto has accumulated a large number of special international advanced connection process intelligent technologies such as stir friction welding, nail riveting SPR, FDS hot melt straight drilling, arc welding, etc., which are applied to new energy vehicle power battery tray production lines, battery pack welding, battery pack assembly and other production lines, solving the problem of high-quality and lightweight material connection, and providing complete solutions for production and manufacturing. Realize automated hydraulic control in the welding of new energy batteries and production line assemblies, ensuring the rigidity of the workpiece, effectively controlling welding deformation, and ensuring welding quality.